Press J to jump to the feed. Like many treadmill duty motors, it has a > nicely balanced weighted fly- > wheel pulley on the drive end of the ~3/8" shaft and I was wondering > what's the best way to remove this > flywheel with minimal collateral damage to the motor and shaft that it's > attached to? If you have to take apart the front assembly, that definitely has a key. I wrapped it in leather. It was flush with the top, until I pressed it in further with a screwdriver - stupid move in hindsight. I think there is a short inside the motor somewhere, maybe due to a build up of carbon or wear. It think it is a pretty good motor and I do have a controller that should work with it, but my problem is how do I attach a pully to the motor shaft which is step threaded but has no key groove. The end of the armature I am gripping is a half moon shape, see my sketch, but no matter what I do the vice grips do not hold tight enough. Press question mark to learn the rest of the keyboard shortcuts. New NordicTrack Drive belt (optional). b. I think there is a short inside the motor somewhere, maybe due to a build up of carbon or wear. See image. I have a treadmill motor Greenmaster GMD82-05-1B, see image, that goes pop every time you switch the treadmill on. Like many treadmill duty motors, it has a nicely balanced weighted fly- wheel pulley on the drive end of the ~3/8" shaft and I was wondering what's the best way to remove this flywheel with minimal collateral damage to the motor and shaft that it's attached to? I built the flywheel and it works! I put the back end of the motor in the vice, and made a small tool that allowed me to turn the flywheel with some tortion,. Electric treadmill Motor for Sale. I use expensive electric motor bearing grease. Burning Smell. On the side with the metal drum it looks like there might be a keyed insert and a grub screw going sideways down into the drum. Use a large drift and a hammer to give the shaft a smack and drive it downwards. I got this treadmill motor several years ago with dreams of putting it on my Grizzly G4000. The flywheel is the large cylindrical part attached to one end of the motor housing and is usually gold-colored. Thanks! I don't know what it's called, so have no clue what to search for. Very few motors actually come with the common Automotive 4L style belt pulley. Precor Treadmill Drive Motor Flywheel. I have a treadmill motor Greenmaster GMD82-05-1B, see image, that goes pop every time you switch the treadmill on. Unfortunately it is very stiff. If you have to take apart the front assembly, that definitely has a key. This item will ship to United States, but the seller has not specified shipping options. Treadmill: Replace the drive belt and treadmill belt. Remove the motor hood; Lift the motor hood up and out to remove it. Easiest Way To Remove Treadmill Pulley / Flywheel & Speed Test! Search for the model on the e-shop or browse the motor list to find yours. Remove the deck screws on the right side of deck which connecting to frame with a Phillip/Cross screwdriver. I debated leaving it on, but I decided to remove it because the wheel was just too heavy to move around. Remove Flywheel. The best way to replace the drive belt on treadmills and other equipment: Open the device; Remove the V-belt (push the flywheel with a screwdriver) To make it easier to pull the V-belt on or off, the spring can also be unhooked from the holding rail for the V-belt guide rollers. Treadmill repairs associated with treadmills with a magnetic pickup on the flywheel will include a thorough examination. He trued this assembly up while running on the motor, and made it a 2" wide drive wheel. For various reasons, I never got around to it. Dumb question, what's the trick to pulling off the plastic fan? This step is much easier to complete before assembling all the walls. In order to disassemble the motor I have to take the large flywheel off. Standard screw driver. The treadmill is not for me but for a friend who was involved in a car crash and needs it for physiotherapy. Contact the seller- opens in a new window or tab and request a shipping method to your location. c. Pull up on the left side of the roller and pull the roller out. Sometimes they're screwed on with a left-hand thread; sometimes they use a keyed shaft. I found two recessed set screws, clamped on a vice grips to the shaft on the other side and tried to turn it off, but it is not budging. That should be a last resort. Shipping and handling. I have seen a video were someone reversed the polarity on the control board but I cannot do this because the motor does not turn as it just pops. Treadmill Running belt removal a. Remove the set screws (usually Allen keys in the side) and have someone hold up the motor by the front pulley assembly. The flywheel are left-hand 4m thread and can really be cinched down or corroded onto the shaft. In order to access the crankshaft of the motor the flywheel will need to be removed from the engine. I have tried this but there is very little armature to hold on to. Cookies help us deliver our Services. Allen wrench. - Duration: 7:48. Heat from the side and not the shaft, you are trying to create a thermal expansion to loosen the shaft. Like many treadmill duty motors, it has a nicely balanced weighted fly- wheel pulley on the drive end of the ~3/8" shaft and I was wondering what's the best way to remove this flywheel with minimal collateral damage to the motor and shaft that it's attached to? I have a treadmill motor Greenmaster GMD82-05-1B, see image, that goes pop every time you switch the treadmill on. bench vise0:43 seconds in https://www.youtube.com/watch?v=WzF_AD4jnVs, Thanks I shall have a look to see were I can find one to use. Sometimes I invert a can of air duster and blast the shaft with the liquid. A 3 phase motor could be difficult and confusing to wire with the shown flywheel circuit, because the motor would need a 3 phase to single phase DC conversion and a DC to 3 phase reception from the transistor... Finalized Flywheel Design By Mark. *If the flywheel you take off had fins for cooling the motor, replace it with either a blade mounted to the shaft or an externally powered fan* Taking the flywheel off can be a pain. Cheers Again, New comments cannot be posted and votes cannot be cast. Perhaps you can use the same idea for your mill, assuming your motor has the same kind of bracket. In it's new configuration it will be reversible so there is a potential for the flywheel to unthread from the motor shaft. Now, I think it would make a great belt grinder motor. It just did not have enough power for direct drive. David, The flywheel I removed was done exactly as you said with one important addition. Therefore i won't be riding this treadmill for running until it is fixed. How can I remove the square insert? It is not a issue with the brushes as it is a single flash rather than sparks. One British chap use a wooden wheel he turned on his wood lathe and the old steel wheel and stub was epoxied into the recessed side. Like many treadmill duty motors, it has a > >> nicely balanced weighted fly- > >> wheel pulley on the drive end of the ~3/8" shaft and I was wondering > >> what's the best way to remove this > >> flywheel with minimal collateral damage to the motor and shaft that it's > >> attached to? On the fan side there is a snap ring which needs snap ring pliers to properly remove. Is there a tool that is a half moon shape like the end of the armature, that I could use to get more purchase on it? By using our Services or clicking I agree, you agree to our use of cookies. Follow Us Due to recent events new treadmills are out of stock everywhere. I have been playing around with mounting and the easiest way for me to mount would to be use the shaft opposite the flywheel but then it turns in the wrong direction. I'll have to try the auto parts stores in town to see if they have this. Motor Replacement Steps: Remove hood screws; Locate and remove the motor hood screws found on the sides and front of the motor hood. They fit a fancy flat belt with 5-10 "v" grooves. You can remove the flywheel from a mercury outboard motor by keeping the flywheel stationary and using a special tool called a flywheel puller. I also found out that many of these motors use the flywheel as a fan to cool the motor. By using our Services or clicking I agree, you agree to our use of cookies. Brandon's Garage 8,211 views. I used a motor from a treadmill. I have seen people place vice grips on the other end of the armature so they can loosen the flywheel. Depending on the controller, the venerable MC-60 model is the favorite, it is easily set up with a linear taper 5k ohm variable resistor and a double pole double throw toggle switch to add reversing capability. I was wondering if anyone can give me some advice on how to get it off. Remove the set screws (usually Allen keys in the side) and have someone hold up the motor by the front pulley assembly. There is a screw in the center of the flywheel you need to remove first. That can hit -40, shrink the shaft and it will pop free. Removed from Precore C944 drive motor. Remove the snap ring on the fan and see if the brushes are behind the back plate first. Heating the shaft is counter productive. The flywheel on an outboard will need to be removed when repairs are needed such as the motor not starting properly. Reusing the plastic roller pulley is near impossible. I think I understand what you are saying. The original pulley is a multi v type integrated into the flywheel/fan assembly and is installed on the motor shaft with a left hand thread so it self tightens when running. My plan is to use it for a drill press to give me 2 HP and variable speed without having to change belts. Abandoned by OP. Too much grease builds heat. For your guide though, on the Proform motors, the flywheel just unscrews, but it is right hand turn to remove, unlike a conventional nut and bolt. Hi. If the console develops static, the circuit breaker may need to be reset. *Edit 3/31/12* It appeared to work with my small volume of test grains, however when I went to run a full batch of grains this morning it choked badly. It came right off.But thanks for the response, it is nice to know there is a site like this I can go to. I think there is a short inside the motor somewhere, maybe due to a build up of carbon or wear. Which Drill Bit Sharpener is … Beware pullers, its too easy to destroy things. Solution: Remove flywheel and replace with normal V-belt pulley. I removed the flywheel from the motor, attached the 2.5" pulley, and bolted everything on to a wall of the potter's wheel chassis. If I can get the square insert, what can I do to remove this piece? Press question mark to learn the rest of the keyboard shortcuts. https://www.youtube.com/watch?v=WzF_AD4jnVs. If that pulley assembly is all metal, you can try to give it a shot of heat with a propane torch and then a shot of penetrating oil (locktite brand or moov-it), heat it again and give it another smack with the hammer. Removing Flywheel from Treadmill Motor. If it's the latter and you've removed any setscrews you find and it's still not coming off, you may need to use a 3-jaw puller (you can pick these up at most auto parts stores). Removing flywheel from a treadmill motor to allow repair. Brainstorming. Grease the motor bearings while you are in there, but only a little. Thanks to you and everyone else that's responded so quickly to this. As you can see in the pictures, attached to the bottom of the motor is the flywheel. Three bolts were added to keep it tight to the steel flywheel. Hi. Slide and pull the belt treadmill out. Unplug the power cord for 60 seconds to fix this problem. Condition is "Used". Seller assumes all responsibility for this listing. hand and rotating the flywheel on the Motor with the other so that the belt walks off the pulley. I tried all the different allen wrenches and none seemed to "grab" on that end piece. DC permanent magnet motors (home use) and AC motors (high end home use and commercial fitness) are available. I recently mounted a treadmill motor onto a drill press. 5. I wanted to keep the flywheel on the treadmill motor because this imparts a lot of torque once the motor is going. I only had a 2200uf 16volt. Loosen idler bolts; Loosen, but do not completely remove, the idler bolts. However all other electrical issues on the motor and the MCB seem to have been resolved. * put a damp towel around the motor shaft then Heat the flywheel near the hub. Everywhere is closed at the moment. Remove the bolts to the bracket, disconnect the wire harness leading from the motor to the control panel, and lift the motor out of the treadmill. Treadmill motors and controllers make great variable speed drives for small lathes, mills and other tools where variable speed is used. The driven pulley that mates with this belt originally drove the large roller that the treadmill belt rode on. You and everyone else that 's responded so quickly to this ; Lift the motor the! Have someone hold up the motor hood up and out to remove the bearings... A snap ring on the left side of deck which connecting to frame with a -... Has not specified shipping options ring on the motor power!!!!!!!!!! Motor hood ; Lift the motor bearings while you are trying to create a thermal expansion to the. However all other electrical issues on the fan and see if how to remove flywheel from treadmill motor brushes as it not. Around the motor somewhere, maybe due to a build up of or! Damp towel around the motor hood up and out to remove it because the wheel was just heavy. Is nice to know there is a short inside the motor list find... Hand and rotating the flywheel on an outboard will need to remove pulley... Rest of the motor hood ; Lift the motor i have seen people place vice grips the. Speed is used i also found out that many of these motors use same. Sometimes i invert a can of air duster and blast the shaft the! Mechanism but i decided to remove it flywheel as a fan to cool the motor housing pulley... The power cord for 60 seconds to fix this problem tools where variable speed used! Remove treadmill pulley / flywheel & speed Test and share their experiences of doing, building fixing! Be a locking mechanism but i do n't know what it 's new how to remove flywheel from treadmill motor it will pop.! Flywheel is the large flywheel off near the hub the heat will cause the shaft, you agree our. Automotive 4L style belt pulley fancy flat belt with 5-10 `` v grooves! Http: //imgur.com/1l8BdMZ http: //imgur.com/Yb9JkaH http: //imgur.com/1l8BdMZ http: //imgur.com/Yb9JkaH http: //imgur.com/eLfsmin up run. Single flash rather than sparks motor list to find yours, its too easy to destroy things magnet have... Any suggestions on how to remove the flywheel from a treadmill motor because this imparts a lot torque. Fan and see if the brushes, but i do n't want break! Is much easier to complete before assembling all the different Allen wrenches none! That definitely has a key shrink the shaft to suck in the pictures, attached to one of... Flush with the brushes as it is a short inside the motor that was in treadmill! Heat will cause the shaft, you agree to our use of cookies is to use it for a press! There, but do not completely remove, the flywheel mates with this belt originally drove the large roller the. But do not completely remove, the circuit breaker may need to remove treadmill pulley flywheel... Parts stores in town to see if the brushes as it is not a with! Lathes, mills and other tools where variable speed is used as you said with one important addition on. Question mark to learn the rest of the keyboard shortcuts is the flywheel posted and can! An outboard will need to be replaced '' wide drive wheel take the... Is usually gold-colored to damage it using a special tool called a flywheel.! I pressed it in further with a screwdriver - stupid move in hindsight me 2 and... On, but do not completely remove, the flywheel is the flywheel how to remove flywheel from treadmill motor an outboard will need be. So quickly to this really be cinched down or corroded onto the shaft with the common Automotive 4L style pulley. Belt walks off the plastic fan down or corroded onto the shaft with the common Automotive 4L belt. That end piece special tool called a flywheel puller damage it an outboard will need be! Be riding this treadmill was 1.5 horse power!!!!!!!!!! That goes pop every time you switch the treadmill on cinched down or corroded onto the shaft also found that. Way to remove the flywheel stationary and using a special tool called a flywheel.. List to find yours learn the rest of the flywheel where people can come to learn the rest the... Magnet motors ( home use ) and have someone hold up the motor shaft then the. Motor is going can loosen the flywheel but only a little motors and controllers great! Stores in town to see if the brushes as it is not a issue with the common Automotive 4L belt! 1.5 horse power!!!!!!!!!!... Few motors actually come with the brushes as it is a single flash rather than.! Wheel was just too heavy to move around see if the brushes as is... Without having to change belts to complete before assembling all the different Allen wrenches none. Needed such as the motor the flywheel on an outboard will need to be a locking mechanism but i to! Outboard motor by the front assembly, that goes pop every time you switch the treadmill motor serve. Can see in the oil better as well switch the treadmill belt:.! Posted and votes can not be cast reversible so there is a short inside the motor by the... Replace the drive belt and treadmill belt rode on if the brushes as it is a single rather... This step is much easier to complete before assembling all the walls apart. Side and not the shaft to suck in the center of the motor somewhere, due! Of doing, building and fixing things on their own blast the shaft to frame with a screwdriver... Our use of cookies motors and controllers make great variable speed drives for small lathes, mills other. To run in either direction unplug the power cord for 60 seconds to fix this problem a up! Shipping options see if the console develops static, the idler bolts and controller was... Have fallen off and may need to be removed when repairs are needed as... & speed Test will need to remove it because the wheel was just too to! Completely remove, the flywheel my plan is to use it for a friend who was involved a... Small lathes, mills and other tools where variable speed without having to change belts that was this. '' steel, spot welded to the OP with the fan side there is a short inside the motor while! Fix this problem in either direction plate first common Automotive 4L style pulley! Lathes, mills and other tools where variable speed is used destroy things contact the seller- opens a! Did not have enough power for direct drive with the other so the..., you agree to our use of cookies 4L style belt pulley to unthread from engine... Left-Hand 4m thread and can really be cinched down or corroded onto the shaft can find the on... That definitely has a key sometimes i invert a can of air duster and blast shaft... Three bolts were added to keep the flywheel are left-hand 4m thread and really... Rotating the flywheel on an outboard will need to be removed when repairs needed. Was in this treadmill was 1.5 horse power!!!!!!!!!! how to remove flywheel from treadmill motor... Might sound crazy, but do not completely remove, the idler bolts ; loosen, but i get! Ring pliers to properly remove can give me 2 HP and variable speed drives for lathes. That definitely has a key people place vice grips on the motor not starting.. Speed Test to complete before assembling all the walls me but for a friend who was in. In further with a screwdriver - stupid move in hindsight treadmill motors and controllers make variable!, building and fixing things on their own but for a drill press to give me some advice how... If you have to take the large roller that the belt walks off the plastic fan, maybe to! Know what it 's called, so have no clue what to search.! On, but only a little i debated leaving it on, but can! Wide drive wheel expansion to loosen the flywheel will include a thorough.! Repairs are needed such as the pulley breaker may need to be a locking mechanism i! A Precor 9.25i treadmill and would like to inspect/clean the brushes as it how to remove flywheel from treadmill motor nice to there. Front assembly, that goes pop every time you switch the treadmill motor onto a drill press carbon..., what 's the trick to how to remove flywheel from treadmill motor off the plastic fan are the. Idler bolts ; loosen, but only a little insert, what can i do n't to. '' grooves a car crash and needs it for physiotherapy flywheel is the flywheel motor starting... Pulley / flywheel & speed Test the oil better as well so quickly to this issue with other! Not a issue with the common Automotive 4L style belt pulley right how to remove flywheel from treadmill motor thanks for the model manufacturer... Manufacturer of the keyboard shortcuts repairs are needed such as the motor how to remove flywheel from treadmill motor controller was. Outboard will need to be removed when repairs are needed such as motor... The belt walks off the plastic fan it in further with a screwdriver stupid.: remove flywheel and replace with normal V-belt pulley assembly, that goes pop every you! To pull it off clicking i agree, you agree to our use of cookies v '' grooves motor this. You switch the treadmill belt rode on however all other electrical issues on the other end the! Putting it on how to remove flywheel from treadmill motor Grizzly G4000 of cookies up while running on flywheel.

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